Ultrasonic PP Corrugated Box Welders Machine

Ultrasonic PP Corrugated Box Welders / Welding Machines

Supplier, Exporter of Ultrasonic PP Corrugated Box Welders, 4 Head Welder For Corrugated Box, 3 Head 12 Spot Welder, 1 Head Welder, 1 Head Welder For Corrugated Box, Ultrasonic Corrugated Box Welders, 4 Head Welder For Corrugated Box and our setup is situated in Bangalore, Karnataka, India.

4 Head Welder For Corrugated Box

3 Head 12 Spot Welder

1 Head Welder

Manufacturer, Supplier, Exporter of Ultrasonic PP Corrugated Box Welders

We offer 4 Head Welder For Corrugated Box, 3 Head 12 Spot Welder, 1 Head Welder, 1 Head Welder For Corrugated Box, and Ultrasonic Corrugated Box Welders. Our setup is situated in Pune, Maharashtra, India.

Ultrasonic PP Corrugated Box Welders / Welding Machines

Ultrasonic welding machines for polypropylene (PP) corrugated boxes are highly efficient tools designed for creating durable, strong, and aesthetically pleasing welds without adhesives or fasteners. These machines utilize high-frequency ultrasonic vibrations to generate heat at the interface of the materials, melting and fusing them together.

Key Features of Ultrasonic PP Corrugated Box Welders / Welding Machines:

Non-Invasive Joining: No need for adhesives, staples, or screws. Clean and environmentally friendly process.
High Efficiency: Fast welding cycle times. Reduces production downtime and improves throughput.
Strong Welds: Produces uniform, reliable, and tamper-proof joints. Perfect for applications requiring durability and precision.
Material Compatibility: Specifically designed for PP and other thermoplastic materials. Ideal for corrugated sheets and box manufacturing.
Precision and Control: Adjustable power and frequency settings for various thicknesses. Consistent results with minimal operator intervention.

Advantages of Ultrasonic PP Box Welders:

Saves Cost: No consumables required (e.g., glue, staples).
Environmentally Friendly: Reduces waste production.
Compact and Portable: Lightweight and ergonomic design for easy handling.
Customizable: Adjustable tooling for different box sizes and designs.

Applications of Ultrasonic PP Corrugated Box Welders / Welding Machines:

Packaging Industry: For creating corrugated PP boxes for shipping and storage.
Food and Beverage: Hygienic packaging solutions.
Electronics: Protective packaging for delicate items.
Automotive: Storage and transportation bins for parts.

Factors to Consider When Buying:

Welding Area Dimensions: Ensure the machine supports the size of the boxes you need.
Output Power: Higher power for thicker or larger materials.
Frequency Range: Typically, between 20 kHz and 40 kHz for PP welding.
Automation Level: Choose between manual, semi-automatic, or fully automated systems.
Manufacturer Support: Availability of service, maintenance, and spare parts.

4 head corrugated box welder comes with ultrasonic welding generator stack welding stand. 1500w 20khz 4 noâ€™s generators machine suitable to weld pp. corrugated boxes Comes with 5 programs storable PLC.

SPECIFICATIONS

Size	LWH=61″32″86″ ( BASE WIDTH 32″)
Weight	Approximately 1400kg
Table plate operating size	arm length 1200mm (can be modified on request) arm thickness 32mm.
Color	Gray + Blue
Pneumatic	Make SMC Japan, FORCE 1400N @5 Bar each head Cylinder: Bore 0mm Stroke length50mm Force trigger, Low pressure alarm and indication
Up down Drive	Linear rail bearings
Positive Stop	Positive stop with 1mm pitch
Generator	UG 2015 ( 20KHZ 1500W generator) * 4nos cascaded
PLC control	PLC Selec:3030 / MITSUBISHI Indications: low air pressure, low voltage no earthling, emergency off
Input suppy	230v AC 1Phase
Start	Ergonomic foot switch
Additional features:	Pressure switch for low pressure detection with PLC message

Other models available

PP box welder 1 head, 2 head, 3 head, 5 head
PP box welder hand gun

Other machines available

Ultrasonic plastic welding machines
Ultrasonic hand held welding guns
Ultrasonic sewing machines
Ultrasonic spot welders
Ultrasonic liquid processors

1 Head Welder For Corrugated Box

Polypropylene corrugated Box welding machine Corrugated boxes are fast replacing traditional corrugated boxes In the case staples are fast replaced by ultrasonic welding.

Advantages of Ultasonic Welding are :

No Scratch guarantee for packed items.
No rejection of packed items
Better aesthetic looks
No corrosion of joints means healthy packaging
Low running costs

Johnson Plastosonic has a variety of reliable Products for PP box welding those are :

Ultrasonic hand-held gun for manual operation.
Stand type pneumatic based system.
Multihead ultrasonic welding system.

Johnson Plastosonic has made multi-head ultrasonic welding system. In the system, we can weld up to 1100mm sheets in a single shot of 4 sec. duration.

Manual movements of sheets are not required and take a very small time to make PP boxes.

4 Head Welder For Corrugated Box

Corrugated box welders are used to making boxes from corrugated, flute, bubble guard sheets.
It eliminates the need for staples.
It has many advantages over stapling.
Single head systems, multi-head machines and spot welders are available.

Ultrasonic PP Corrugated Box Welders / Welding Machines

4 Head Welder For Corrugated Box

3 Head 12 Spot Welder

1 Head Welder

Manufacturer, Supplier, Exporter of Ultrasonic PP Corrugated Box Welders

Ultrasonic PP Corrugated Box Welders / Welding Machines

1 Head Welder For Corrugated Box

4 Head Welder For Corrugated Box

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